Fanuc robot programming

Amister is your trusted partner in industrial automation, specializing in programming industrial robots, including programming robots of the Fanuc brand. Our services are primarily aimed at machine manufacturers and system integrators, offering technical support at the highest level. We provide comprehensive solutions, from the preparation of offline programs, through on-site commissioning, to final documentation and production support.

What does the programming of Fanuc robots consist of?

diagram of offline robot programming with path simulation
diagram of online robot commissioning process

What does programming Fanuc robots include?

Creating off-line programs: Designing motion paths and control logic in specialized software before the robot is physically installed.
Simulation and testing: Verification of the correctness of the program’s operation in a virtual environment, minimizing the risk of errors when running on a real machine.
Commissioning the robot at the client’s site: implementation of ready-made software, calibration and precise adjustment of the robot’s parameters to the specifics of the production process.
Integration with supervisory systems: Connecting the robot to PLC control systems, vision systems and other elements of the production line to ensure smooth communication.
Control logic programming: Defining operating conditions, sequences of events and the robot’s responses to external signals.
Cycle time optimization: Shortening the duration of individual robot operations, thereby increasing the throughput of the production line.
Creating technical documentation: Preparing detailed documentation of the program and the system, facilitating future maintenance and modifications.
Production support: Monitoring the robot’s operation after start-up, responding to problems and implementing optimizations in real time.

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Why is it worth entrusting us with programming Fanuc robots?

Our experience, gained through the execution of complex projects for leading companies in the automotive industry, enables us not only to effectively program Fanuc robots but also to provide proactive advice on process optimization. We understand production challenges and deliver solutions that tangibly translate into the efficiency and competitiveness of our clients.

Guarantee of continuity and stability of the project team

The industry standard is a high staff turnover, leading to delays and communication problems. At Amister, we prioritize stability. We plan resources with consideration for workload, ensuring a stable team at every stage of the project.

We provide the same team of engineers for the entire duration of your project.
We minimize the risk of delays resulting from the need to onboard new people.
You can be sure that key specialists will stay with you from the beginning to the end of the implementation.

One point of contact for transparent communication

It often happens that clients have to contact multiple people within a single project, which makes managing and tracking progress more difficult. At Amister, every project is coordinated by a dedicated Team Leader.

You communicate with a single designated person, perfectly familiar with the specifics of your project.
You gain transparency of activities and streamlined project management.
The Team Leader takes care of ongoing contact and the organization of work in the Amister team.

Competencies that build your advantage

Our engineers are specialists with many years of experience, and their development is a priority for us. We ensure that they have not only technical knowledge but also the ability to view a project from a broader business perspective.

Your projects are carried out by experienced engineers with practical knowledge, not people learning at your expense.
We have staff that can optimize processes, avoiding errors and atypical situations.
We have career development paths for our employees, which translates into their long-term engagement and high competencies.

Partnership approach and transparency of the process

We understand that the success of a project depends on good collaboration. We emphasize open communication and partnership relationships that allow for quick problem solving and achieving goals together. We define clear boundary conditions and scope of work, eliminating potential conflicts.

We build an atmosphere of genuine collaboration that facilitates reaching solutions more quickly.
We guarantee full commitment to the project and the Client’s needs, treating them as our own.
We have clear procedures for defining boundary conditions, which give you the certainty of fulfilling obligations.

Join the ranks of satisfied customers.

See how we implement advanced programming of Fanuc robots for international brands and what we can implement for you.

Examples of projects in Fanuc robot programming

DANA Incorporated – Åmål, Sweden

Project objective: Implementation of a robotic production line for rotors for electric motors, aimed at increasing the precision and repeatability of production processes in difficult conditions.
Industrial robotics: Development and implementation of control systems for FANUC R-2000iC/270F and FANUC SCARA robots responsible for the transport of components and precision operations.
Scope of work: A comprehensive line was designed and implemented covering adhesive application, magnet assembly, curing, roller pressing, cooling, balancing and magnetization. It was crucial to achieve high precision in processes such as adhesive application or “hot” pressing.
Technologies: FANUC R-2000iC/270F, FANUC, SCARA, Atlas Copco two-axis adhesive dispensing system, Atlas Copco PF4000, Eldec curing stations, Kistler press for shaft press-fitting, Schenk balancing machine, belt conveyors, linear rail.

Stellantis Italy

Project objective: Comprehensive programming and commissioning of two production lines for the manufacture of gearboxes, in order to ensure high efficiency, precision, and continuity of production.
Automation and robotics: Involvement in the operation of 40 production stations (automated, robotized, semi-automatic and manual) and transport systems, including FANUC robots.
Scope of work: Adjustment of existing control programs, commissioning of equipment, implementation and configuration of the MES supervisory system. After successful commissioning, six months of production support were provided, optimizing processes at an additional 24 stations to increase efficiency by 10%.
Technologies: Siemens S7-1500, Siemens S7-300, ET200SP, ET200PRO, ET200ECO controllers, Siemens Comfort HMI panels, SINAMICS S120 drives, Safety PLC, light curtains, 26 FANUC robots, FESTO pneumatic systems, Atlas Copco devices for precision tightening, Weber screwdrivers, Kistler presses, Cognex vision systems, SCA adhesive dispensing systems, automated HV tests.

Mercedes-Benz Manufacturing Poland

Project objective: Commissioning of two assembly lines for internal combustion engines, including manual, automatic and semi-automatic stations, with the aim of ensuring the highest quality of assembly and timeliness of deliveries.
Industrial robotics: Programming and integration of KUKA robots and FANUC ARC Mate robots within automated assembly stations.
Scope of work: The work covered stations such as Rumpf, Kalttest and Endmontage. Key processes included screwdriving, engraving, vision inspection, leak testing, code scanning and dispensing of sealants. Integration with engine block transport systems was implemented.
Technologies: Siemens S7-1500 controllers, Allen‑Bradley ControlLogix, KUKA robots, Fanuc ARC Mate robots, TIA Portal, WinCC, RobotStudio, Siemens SINAMICS S120, Beckhoff AM800, Cognex In-Sight, Keyence, JW Froehlich, SCA Atlas Copco, Cleco DGD, mPro.

Clients and locations where we carried out projects related to programming Fanuc robots

Logo DANA Incorporated, Amister client

DANA Incorporated

Åmål, Sweden

Logo Stellantis, Amister client

Stellantis

Mirafiori, Italy

Logo Mercedes Benz, Amister client

Mercedes Benz

Jawor, Poland

Clients and locations where we carried out projects related to robotics

Logo BMW, Amister client

BMW

Dingolfing, Germany

Logo Daimler, Amister client

Daimler

Hamburg, Germany

Logo Daimler, Amister client

Daimler

Untertürkheim, Germany

Logo Scania, Amister client

Scania

Oskarshamn, Sweden

Logo Audi, Amister client

Audi

Neckarsulm, Germany

Robot Programming – Certification

Daimler Integra 6

Fanuc DCS

Technologies and software that we use when programming Fanuc robots

Fanuc ROBOGUIDE

Creating off-line programs, simulation of robot work cycles and analysis of motion in a virtual environment, which allows optimization before physical implementation.

Fanuc Karel

Advanced programming of control logic, implementation of complex algorithms, and creating dedicated applications for Fanuc robots.

Fanuc TP (Teach Pendant)

Direct robot programming in the client environment or during startup, used for precise positioning, path learning and configuration of motion parameters.

Fanuc SafeOperation

Configuration and programming of safety zones, speed limiters and other safety functions that ensure safe human-robot collaboration.

Cognex vision systems

Used for precise positioning of the gripper, product quality control and identification of components in dynamic applications.

Siemens PLC controllers (S7-1200, S7-1500)

Integration of Fanuc robots with PLC control systems to coordinate operation with other devices on the production line.

Atlas Copco, Kistler, TOX

Use of advanced process tools, such as dosing systems, presses for press-fitting, or intelligent screwdrivers, integrated with the robot’s control logic.

In which industries and processes do we carry out Fanuc robot programming?

Fanuc robot programming is widely used in sectors that require high precision, repeatability, and speed of operation. Our competencies enable the deployment of robotic solutions in diverse production environments.

Industries:

Automotive

Assembly of components, application of adhesives, welding, quality control, machine operation.

household appliances

Assembly of complex devices, packaging, palletizing.

Electronics

Precise positioning of components, assembly, testing.

Food industry

Packing, palletizing, operation of processing machines.

Logistics

Sorting, order picking, internal transport (AGV).

Machine production

Assembly, operation of machine tools, welding.

Production Metal industry

Welding, spot welding, machining, manipulation of components.

Pharmacy

Precise dosing, packaging, handling of sensitive materials.

Processes:

Pick-and-place

Fast and precise picking and placing of components, crucial in assembly and packaging.

Assembly

Automated processes of assembling subassemblies with high accuracy.

Dosing

Precise application of adhesives, sealants or other materials in specified quantities and locations.

Labeling

Automatic application of labels to products, requiring precise positioning.

Quality control

Visual inspection, measurements of parts, verification of correctness of execution.

Testing

Automated execution of functional and security tests.

Palletization

Arranging products on pallets in repetitive patterns, optimizing warehouse space.

Operation of machines

Loading and unloading of machine tools, presses, injection molds.

Models of cooperation with AMISTER

We understand that the needs of our clients are diverse, which is why we offer two flexible cooperation models that allow us to tailor the scope of our services to the specifics of each project.

Model 1: Programming subcontracting for integrators and machine manufacturers

This cooperation model is ideal for system integrators and machine manufacturers who build their own production lines or robotic stations. We focus on delivering high-quality software for Fanuc robots that integrates seamlessly with your existing or planned infrastructure. Our team of experts takes responsibility for robot programming, simulations, testing, and commissioning at your site or at your client’s.

Model 2: Implementation of a “turnkey” project for end users

If you represent a manufacturing plant and are looking for a comprehensive automation solution, our “turnkey” model is for you. We handle the entire process – from needs analysis, through design, construction and Fanuc robot programming, to commissioning, staff training and post-implementation support. We guarantee full commitment and completion of the project in accordance with your expectations.

From concept to full turnkey implementation

We will take full responsibility for programming of Fanuc robots in your facility, providing a ready and tested solution.

FAQ – The most frequently asked questions regarding cooperation with Amister

Contact us – we’ll respond within 24 hours!

Do you have questions regarding programming of Fanuc robots? Fill out the contact form, and our team will contact you within 24 hours – by phone or email.

During the conversation or correspondence we will jointly determine the scope of the work and services you are interested in. We will then carry out an internal analysis of your inquiry to prepare the best possible solution.

We will get back to you with information about the next steps within a maximum of 5 business days.

Take a step toward modern automation – fill out the form now!

piotr gacki, technical manager of the plc and robotics department

Piotr Gacki

Technical Manager of the PLC and Robotics Department

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