Welding robot programming
We specialize in providing comprehensive solutions in the field of programming of welding robots For machine manufacturers, automation system integrators and production plants. Our experience, gained in demanding industries, allows us to carry out projects with the highest precision and effectiveness, providing your company with a competitive advantage.
What does robot programming consist of?
What do we offer as part of welding robot programming?
Programming of welding robots this is not just creating motion paths – it’s the key to faster production and perfect welds without rework. That’s why our support includes the full range of implementation and optimization services, from equipment configuration to final quality tests. Our projects and experience cover a wide range of activities:
Do you want to optimize the robotic workstations in your facility?
We deliver solutions that really increase line efficiency.
Your experienced partner in programming welding robots
We gained our practical know-how during deployments for global industry leaders. As a result, we do not experiment on your production line. We provide solutions that squeeze maximum performance out of robots, shortening cycle time to a minimum. We know the realities of welding inside out, which is why we deliver programs optimized for reliability, weld cleanliness and safety.
No complications caused by a change in personnel
The industry standard is a high turnover of specialists, which often leads to unforeseen delays and complications in the implementation process. At Amister, we emphasize the stability of our team.
Transparency of the process and a partnership approach
We have observed that clients often have to contact multiple people to determine the progress of a project, which makes it difficult to manage subsequent actions. We also know that unclear scopes of work and expectations can lead to conflicts.
Guarantee of quality and timeliness
Many projects on the market are carried out by people without appropriate experience, which translates into lower quality of execution. At Amister, we care about the development and quality of our team.
Join the ranks of satisfied customers
Find out how we program welding robots for international brands and what we can implement for you.
Experience confirmed by leading projects
The biggest players in the market have trusted us. See how effectively we realize robot programming where every second of the cycle counts.
Mercedes Benz engine assembly line Jawor
Installation of the V8 engine cylinder head – Jaguar Land Rover (NC11)
Clients for whom we programmed robots
DANA Incorporated
Åmål, Sweden
Stellantis
Metz, France
Volkswagen
Salzgitter, Germany
JLR
Wolverhampton, Great Britain
BMW
Dingolfing, Germany
Daimler
Hamburg, Germany
Daimler
Untertürkheim, Germany
Scania
Oskarshamn, Sweden
Audi
Neckarsulm, Germany
Robot Programming – Certification
Daimler Integra 6
KUKA SafeOperation
Fanuc DCS
ABB SafeMovePro
Technologies that we use when programming welding robots
The proper selection of technologies and programming tools is crucial for the efficiency, safety, and quality of robotic welding.
KUKA
We program advanced KUKA robots for welding, assembly and manipulation tasks. We use the WorkVisual environment and SafeOperation systems to ensure complete safety and maximum efficiency of your workstations.
ABB
We create precise motion trajectories and advanced control logic for ABB robots. We integrate them with vision systems and supervisory line automation, delivering ready, synchronized workstations.
FANUC
We bring industrial arms and FANUC SCARA robots to life. We write stable code for precise production tasks, guaranteeing repeatability and short cycle times.
Epson
We program ultra-fast Epson SCARA robots that are ideal wherever every fraction of a second counts. We develop applications for lightning-fast pick-and-place operations and the precise assembly of small components.
Vision systems
We configure vision systems that help robots precisely locate components, track the weld, or verify its quality, thereby increasing the precision of the welding process.
Measurement systems
We integrate measurement systems, using them to control welding and resistance-welding processes, which allows monitoring of the pressing force and torque in order to ensure repeatability and quality.
Welding systems
We program Fronius welding systems, configuring welding parameters such as current, voltage and the arc characteristic to achieve optimal weld quality in various applications.
Siemens S7-1500
We program Siemens S7-1500 controllers to manage the operation of entire production lines, including welding robots, synchronizing their operation with other machines and supervisory systems.
Which industries and processes does the welding robot programming service cover?
Industries:
Automotive
Assembly of body and chassis components, welding of structural elements, resistance welding.
Shipbuilding industry
Welding of ship hulls, pipelines, and elements of steel structures.
household appliances
Spot welding of housing components of household appliances, welding of metal parts.
Energy industry
Welding of power plant components, transmission pipelines, steel structures.
Agricultural industry
Welding of components of agricultural machinery, trailers, structural elements.
Aviation industry
Welding of precise structural components requiring high quality and repeatability.
machinery industry
Welding of frames and structures of working machines, device housings, and components.
Metal production
Welding of structural elements, balustrades, metal furniture, fences.
Processes:
Welding
Execution of various welding techniques (MIG/MAG, TIG, arc welding) while ensuring high quality and strength of welds.
Welding
Automation of resistance welding processes with a guarantee of fast and precise joining of metal components.
Quality control
The use of vision systems to verify the quality of welds during or after the welding process.
Choose a collaboration model tailored to your needs.
We offer flexible cooperation models that allow us to effectively support both system integrators and end users of production lines.
Model 1: Software development subcontracting
For machine manufacturers and automation system integrators who need software support for their projects, we provide ready-made software solutions for welding robots that you can integrate with your own equipment. This approach is suitable when you have your own team of mechanical and electrical engineers but need expert knowledge in robotics programming and configuration.
Model 2: General contracting “turnkey”
A solution for manufacturing plants that need a comprehensive implementation of a robotic welding line – from concept, through construction, programming and commissioning, to personnel training. We take full responsibility for the project, guaranteeing its execution in accordance with the highest standards and deadlines. This is the ideal solution when you want to implement new technology or modernize existing production without having to commit your own resources to the complex integration process.
From concept to full “turnkey” implementation
We will deal with programming of welding robots in your facility, providing a ready-made and tested solution.
FAQ – Most frequently asked questions
What does the implementation of welding robot programming look like from inquiry to commissioning?
Upon receiving an inquiry, our team conducts an analysis of your needs and technical requirements. We then prepare a detailed solution proposal that includes the scope of work, the schedule, and the cost estimate. After the offer is accepted, we begin programming, simulation and configuration work. In the next stage we perform on-site implementation, testing, and staff training. The entire process is transparent and based on regular communication.
What does the duration of a welding robot programming project depend on?
A typical preparation phase for project start-up may last from several weeks to several months. It depends on the scale of the undertaking, the number and complexity of the machines, and the functions and processes involved. A detailed schedule is determined individually for each project.
What information do you need from the client to prepare an offer?
For an efficient and precise project estimate we need a detailed description of the technical requirements, which may include technical drawings (including the layout of production lines), a description of the operation of the machine and/or process, a list of suggested components, a work schedule, and, if applicable, a control concept.
In which industries and countries has Amister already carried out projects?
We have carried out projects in many demanding industries, such as automotive, machine manufacturing, the energy sector, heavy industry and household appliances, both in Poland and on foreign markets, including Germany, Sweden, Austria, Romania, France, the United Kingdom and Italy. We have experience working with the standards applicable in the largest corporations.
How does coordination and communication look during programming of welding robots?
Communication with the client is based on transparency and regular dialogue. At the start of the project, expectations and preferred channels of communication are established. During the course of the project the client receives regular progress reports, and key milestones are discussed and approved. A dedicated Team Leader is responsible for ongoing contact with the client.
Do you provide on-site support during the commissioning of welding robots?
Yes, the nature of our work requires it. We ensure that our engineers are present on-site during testing and production start-up to provide a smooth transition to production operations and immediate resolution of any potential issues.
Do you integrate welding robots with higher-level systems such as MES, SCADA, ERP?
Yes, in most of our installations the integration of the machine control system with the client’s management system, such as MES or ERP, is a key stage. This process is carried out in accordance with the client’s strict requirements and recommendations.
Do you work with equipment and controllers from different manufacturers?
We program PLC controllers from Siemens (families S7-300/400, S7-1200/1500), Allen Bradley, Beckhoff, Emerson, Omron, Phoenix Contact, Wago. We also work with robots from manufacturers such as KUKA, ABB, Fanuc, Epson, Yaskawa, Kawasaki.
Do you modernize existing welding robot software?
We offer commissioning of new systems from scratch, as well as modernization and improvements of existing installations. We can integrate new technologies into existing infrastructure, optimizing the operation of older production lines.
Do you provide training for operators?
Yes, in almost every project we carry out, during the final start-up phase we conduct training for operators and maintenance personnel. The scope, duration and location of the training are determined individually with the client.
How do you ensure work safety when programming welding robots?
Every robotic cell we implement meets rigorous safety standards thanks to the use of features such as ProfiSafe and technologies like SafeOperation, SafeMovePro, and DCS. We ensure compliance with ISO 10218 and other safety requirements.
Why choose Amister for programming welding robots?
We approach each client individually and handle relationships in a partnership-based manner. We offer a professional approach based on openness, advice and full commitment to carrying out entrusted tasks. We guarantee technical competence, reliability and timeliness, as confirmed by a group of satisfied clients.
Contact us – we’ll respond within 24 hours!
Do you have questions about programming of welding robots? Fill out the contact form, and our team will contact you within 24 hours — by phone or email.
During a conversation or correspondence we will jointly determine the scope of the works and services you are interested in. Then we will conduct an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you within a maximum of 5 business days with information about the next steps.
Take a step toward modern automation – fill out the form now!
