Robotization of production
Effective robotization of production It results from the combination of proven technologies with a deep understanding of the specifics of the given line. Leveraging our many years of expertise in implementing advanced robotic systems for diverse industrial sectors, we deliver solutions that guarantee the highest precision, speed, and operational reliability.
Robotization of production processes – the foundation of efficiency in the era of Industry 4.0
Increasing pressure to shorten cycles and stringent quality requirements mean that robotization of production processes It has become the foundation for prosperous manufacturing facilities. Static lines relying solely on human labor cannot provide the flexibility necessary to survive in the global market. The introduction of robotic units allows bottlenecks to be eliminated, shifting the burden of the most difficult and most monotonous tasks onto precise autonomous systems.
The implementation of industrial robots is a strategic step toward the full optimization of unit costs and workplace safety. The integration of advanced robotic arms with intelligent control and dedicated process tooling gives the production process a new quality—free from human error, fatigue, or downtime, which translates into greater line availability and a repeatable takt time, guaranteeing full control over technical parameters and a radical reduction in material losses.
Why entrust us with the robotization of the production process?
Presence on global markets
We supply systems to the world’s leading industrial centers. Our solutions operate in compliance with the rigorous standards of the European, Asian and American markets.
Concentration of engineering competencies
We assign a team of specialists to each project who, thanks to a combination of expertise in control systems and robotics, efficiently carry out even the most demanding commissioning tasks.
Multi-station robotic lines
We start complex technological sequences, integrating many robotic units working in synchronized cycles at numerous stations simultaneously.
Premium class standards
Our solutions successfully operate in the most demanding production plants of brands such as BMW, Mercedes‑Benz and VW, meeting their rigorous standards.
What does our production robotization service include?
Modern robotization requires synergy between advanced manipulators and intelligent control and vision systems. We design our solutions based on components from leaders in robotics, while maintaining compliance with the Client’s specific technical standards.
Multifunctional industrial robots
In processes requiring large reaches and lifting capacities, such as camshaft assembly, engine block handling or palletizing, we deploy world-class units, including ABB, KUKA, Fanuc and Epson. We carry out programming based on professional environments, ensuring a precise motion path and cycle time optimization.
Collaborative robotization
In areas where direct collaboration between a machine and a human is necessary, we integrate collaborative robots. We use cobots, among other applications, on assembly lines, where their flexibility and built-in safety systems allow work without protective guarding, supporting operators in repetitive tasks.
Precise systems of the SCARA type
We deploy units with highly dynamic motion, ideal for the repetitive assembly of small components. We integrate them with advanced machine vision and intelligent feeding systems, which allows for the automation of component handling while maintaining stringent assembly tolerances.
Vision-Guided Robotics Systems
We increase the intelligence of robots by integrating them with advanced vision systems from leading brands such as Keyence, Cognex, Vision Tools and Sensopart. This enables manipulators to dynamically recognize the position of a part, verify assembly correctness on the fly, and reliably identify DMC codes, eliminating the need for expensive and rigid mechanical positioning systems.
Safety and communication
Every cell we deploy meets rigorous safety standards thanks to the use of features such as ProfiSafe or technologies like SafeOperation. We base process communication on proven standards, which ensures stable data exchange between the robot, the supervisory controller, and the client’s IT systems.
Virtual start-up
To minimize the risk of collisions and shorten downtime, we use Digital Twin-class simulation environments for virtual commissioning. We create digital twins of entire robotic cells, which allows for full testing of control logic and robot motion trajectories in a 3D environment before the physical machines are delivered to the production hall.
Are you planning to robotize production processes?
Optimize production costs and ensure flawless repeatability thanks to our experience.
How do we help with the robotization of production?
We will guide you through the entire process of transforming your production – from concept to full system commissioning. Using our experience in projects for global industry leaders, we can optimize your plant by:
Implementation of projects according to rigorous automotive standards
We provide software and system integration in full compliance with the specific standards of the largest corporations, such as TMO 3.0, GSC, or PowerTrain. This ensures full compatibility of our solutions with the client’s existing infrastructure and the highest level of diagnostics.
Modernization and implementation of new product types (Retrofit)
We adapt existing robotized lines for the production of new generations of components, carrying out the necessary SPS and robot software modifications. Our activities include migrating older controllers to newer units and optimizing code to shorten cycle time and increase efficiency.
Relocation and re-commissioning of machines (Re-commissioning)
We provide professional engineering support for the relocation of robotic assembly cells between plants, including restart, I/O checks and adaptation of software to new local conditions.
Integration of advanced technological processes
We integrate the work of robots with the client’s manufacturing processes. We coordinate complex sequences of gripper and rotary table movements to ensure assembly repeatability even with very small and delicate parts.
Automation of quality control systems
We implement robotic inspection stations that, in an automated cycle, perform precise verification of process parameters and functional tests, which allows for the immediate elimination of defective components (NOK) and the full archiving of measurement data already at an early stage of production.
Comprehensive support for production start-up (SOP)
We provide technical assistance during trial series production and the start-up of series production, ensuring that the established process parameters are maintained. We provide specialized training for maintenance personnel.
Our clients
For which industries is the robotization of production processes crucial, and what benefits does it bring?
Automotive industry and components
Robotization of production processes In the automotive sector, it is a guarantee of rigorous repeatability that manual work cannot provide. The implementation of welding, painting, or assembly robots eliminates the risk of hidden defects, which directly translates into lower warranty and service costs. Thanks to precise part-handling systems for components such as suspension or drivetrain elements, cycle time is reduced to an absolute minimum.
Food and processing industry
In food production, robotization is becoming a key tool for maintaining the highest aseptic standards. Robotic packaging and sorting lines eliminate direct human contact with the product, which drastically reduces the risk of microbiological contamination. Delta-type robots or robotic arms equipped with soft grippers allow for rapid handling of delicate products without risk of mechanical damage.
Pharmaceutical and medical sector
Professional robotization in pharmacy is the foundation of clean production and flawless dosing of active substances. Robotic systems working in Cleanroom zones take over the processes of drug packaging, ampoule filling, or assembly of medical devices, operating with an accuracy impossible for an operator to achieve. Full integration of robots with higher-level reporting systems enables the digital recording of the parameters of each cycle, which facilitates process validation in accordance with regulatory requirements.
Production of electronics and microelectronics
The robotization of processes in the High-Tech industry is a response to the ongoing miniaturization and increasing complexity of components. Precision SCARA robots and collaborative units perform soldering, bonding and printed circuit board assembly operations with accuracy measured in micrometers. Automation of these processes eliminates the problem of electrostatic charges and mechanical damage resulting from the routine tasks of workers.
Furniture and wood industry
In furniture manufacturing, robotization is revolutionizing finishing and assembly processes that have traditionally generated the greatest time losses. Robotic painting and sanding systems provide a perfectly uniform coating on every component while simultaneously optimizing the use of chemical materials. Robots equipped with advanced force sensors perform well in structural assembly and the packing of finished sets, eliminating mistakes in the assembly of fittings and accessories.
Metal and processing industry
In metalworking plants robotization of production It solves the problem of the shortage of skilled welders and CNC machine operators. Automated handling of presses, bending machines, and machining centers allows machines to run continuously, eliminating downtime associated with changeovers and manual loading of heavy parts. Industrial robots in grinding and deburring processes guarantee a perfect surface finish while removing workers from areas with high dust and noise.
What will you gain from professional robotization of production?
You will improve repeatability.
Robots perform each cycle with the highest precision, eliminating the quality fluctuations characteristic of manual work.
You will raise the clock and performance
Elimination of micro-stoppages and optimization of movement paths will shorten the unit production time of the product.
You will guarantee the continuity of the process.
Automated workstations operate at a constant speed, which allows for precise production planning.
You will reduce material losses
Thanks to precise dosing, cutting, or varnishing, you will minimize raw material consumption and drastically reduce the number of rejects.
You will increase workplace safety
Transferring risky and burdensome tasks to machines will reduce the risk of accidents.
You will improve diagnostics
Direct data transfer to supervisory systems enables monitoring of technical parameters and performance in real time.
Examples of projects in the field of robotic automation of production processes
Mercedes-Benz engine assembly line Jawor
V8 engine cylinder head assembly – Jaguar Land Rover (NC11)
Relocation and modernization of assembly machines – Mercedes Arnstadt
FAQ – Frequently Asked Questions
Which brands of industrial robots do you integrate into your projects?
We have extensive experience in implementing units of leading manufacturers. Robotization of production processes as performed by us includes systems based on KUKA, ABB, Fanuc and Epson robots.
Are you implementing solutions based on cobots?
Yes, we integrate collaborative robots that support operators in manual tasks. We carried out professional production robotization using Universal Robots cobots, among others, in precision screwing processes.
Which processes does the robotization of production processes carried out by you cover?
Our systems perform tasks ranging from advanced handling and parts logistics, through the assembly of camshafts and engines, to the use of robots as mobile platforms for vision systems, as well as robotic palletizing and depalletizing cells in the field of intralogistics.
Are the solutions you design compliant with OEM standards?
Yes, we commission systems in accordance with the Client’s rigorous guidelines. Our experience includes carrying out projects compliant with, among others, the TMO 3.0, GSC, PowerTrain and BMW TA standards.
Do you offer virtual commissioning during production robotization implementations?
We use Digital Twin technology and 3D simulation environments (e.g. from F.EE). Thanks to this, robotization of production processes is tested offline, which allows verifying robot motion trajectories and control logic before physical installation, reducing downtime for the customer.
With which technologies do you most often integrate your solutions?
Robotic units cooperate with vision systems, e.g. Vision Tools, Keyence, Cognex; laser surface cleaning processes, e.g. Trumpf; adhesive application, e.g. SCA, Dobotech; and measurement systems and presses, e.g. Kistler, TOX, Mettler-Toledo.
Do you support relocations whose purpose is the re-robotization of production at a new facility?
Yes, we carry out re-commissioning projects, including software modifications and adaptation of machines after transport between plants (e.g., relocations from China to the Czech Republic).
Does production robotization as implemented by you include the electromobility sector (e-mobility)?
Yes, this is one of our key areas. We have carried out projects for the assembly of electric motors, stator preparation systems, and production lines for automotive battery packs.
With which higher-level IT systems do you integrate robots?
We provide data exchange with ERP and MES systems as well as direct recording of process parameters for traceability. We have experience integrating with systems such as Aveva, PRISMA, IPM, AIS, CIMPOS, CIMTRACK, IMIS and ZellSystem.
Do you handle modernization and retrofit of production lines?
Yes, we adapt existing lines to new products. We perform controller migrations, thanks to which robotization of production can be continued on newer and more efficient control platforms.
What size projects are you able to carry out?
We have the potential to carry out large investments. An example is a line consisting of 25 automated stations, on which the robotization of production was implemented by a team of 13 specialists.
Do you offer technical support after the project is completed?
Yes, our projects are covered by post-implementation support. We provide engineering assistance in resolving ongoing technical issues and in optimizing the system’s operating parameters after it has been handed over for operation.
What does the collaboration process look like when designing automation systems?
We begin our collaboration with a stage of technical audit and analysis of design assumptions. On that basis we develop a concept subject to full verification and approval. The final stage is the implementation of the system and technical assistance.
Contact us – we will reply within 24h!
Do you have questions about robotization of production? Fill out the contact form, and our team will contact you within 24 hours – by phone or by email.
During a conversation or correspondence, we will jointly determine the scope of the work and services you are interested in. Next, we will conduct an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you within a maximum of 5 business days with information about the next steps.
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