Integration of industrial robots
We specialize in comprehensive integration of industrial robots, creating solutions tailored to the needs of companies in the automotive, household appliances, food and many other industries. Our experience enables the effective robotization of even the most demanding processes, increasing the efficiency and safety of your production.
What does robot programming include?
What does the integration of industrial robots consist of?
Integration of industrial robots It is a multi-stage process involving needs analysis, design, programming, implementation and testing of robotic workstations. It is crucial to precisely match the robot and its tooling to the specifics of the task, ensuring smooth cooperation with the existing production infrastructure and control systems.
Shortening cycle time in Pick-and-Place processes? That’s our specialty.
Regardless of the industry, we deliver precise solutions that really increase the efficiency of your line.
Why is it worth entrusting us with the integration of industrial robots?
Our experience in carrying out complex projects for global industry leaders has resulted in practical know-how that goes beyond textbook approaches. We understand that effective robotization is not just technology, but above all a stable and predictable partner. Therefore, we emphasize transparency, continuity and commitment in every project.
Your safety is our standard, not an optional extra.
At Amister, our priority is ensuring the stability and reliability of the processes you entrust to our specialists. Unlike models based on high turnover and subcontractors, we build long-term relationships and invest in a permanent team of experts, ensuring the continuity of your projects.
Engineering competencies that really affect Your business
We implement advanced solutions that not only meet the current needs of your production but also provide a solid foundation for future development. Our team continuously enhances its qualifications, and the knowledge gained is directly translated into the effectiveness of our implementations, as confirmed by numerous projects for leading companies.
Partnership approach and transparency of actions
Instead of short-term, contract-based cooperation, we build lasting relationships with our clients. We understand the specifics of their challenges and identify with the project’s goals, which translates into a high level of engagement and a proactive approach to problem-solving.
Join the ranks of satisfied customers.
See how we carried out integration of industrial robots for international brands and what we can implement for you.
Experience proven by leading projects
See how we effectively integrate industrial robots into dynamic production environments, delivering solutions to key market players.
DANA Incorporated, Åmål, Sweden
Stellantis, Metz, France / Punch Powertrain, Sint-Truiden, Belgium
Volkswagen Salzgitter, Germany
JLR Wolverhampton, Great Britain
Clients and locations in which we carried out projects related to the integration of industrial robots
DANA Incorporated
Åmål, Sweden
Stellantis
Metz, France
Volkswagen
Salzgitter, Germany
JLR
Wolverhampton, Great Britain
BMW
Dingolfing, Germany
Daimler
Hamburg, Germany
Daimler
Untertürkheim, Germany
Scania
Oskarshamn, Sweden
Audi
Neckarsulm, Germany
Robot Programming – Certification
Daimler Integra 6
KUKA SafeOperation
Fanuc DCS
ABB SafeMovePro
Selected technologies that we use in the integration of robots
KUKA
Programming advanced KUKA robots, including their control in the WorkVisual and SafeOperation environments, for complex assembly, manipulation, and welding tasks.
ABB
Implementation of applications for ABB robots, covering programming of control logic, creation of motion paths, and integration with vision systems and line automation.
FANUC
Configuration and robot programming FANUC, including SCARA robots and industrial robotic arms, for precise production tasks such as assembly, packaging, or machine tending.
Epson
Creating programs for Epson SCARA robots dedicated to fast and precise pick-and-place operations and the assembly of small components.
Vision systems
Configuration and integration of vision systems among others Cognex or Keyence, used for quality inspection, object identification, robot guidance and process control.
Screw-in systems
Integration and programming of Atlas Copco, Cleco, and Desuter bolting systems, providing precise and repeatable bolted connections, crucial in assembly processes.
Pressing systems
Implementation of Kistler or Promess solutions, such as presses that monitor force and displacement, for precise press-fitting processes and quality control.
Siemens S7-1500
Programming modern Siemens S7-1500 controllers used to manage complex production lines, including the integration of robots, drives, and vision systems.
In which industries and processes do we carry out the integration of industrial robots?
Industries:
Automotive
Assembly of engine subassemblies, bodywork, vehicle interiors, quality control of components, application of adhesives and sealants
Electronics
Assembly of precision electronic components, testing of subassemblies, packaging of finished products.
household appliances
Home appliance production lines, assembly of housings, internal components, vision inspection.
Food industry
Food packaging, palletizing, operation of production machines, dosing of ingredients, labeling
Pharmacy
Precise dosing of substances, packaging of medicines, operation of production lines under sterile conditions.
Logistics and warehousing
Palletizing and depalletizing of goods, operation of automated warehouses, sorting and order picking.
Production of machines
Assembly of machine components, operation of CNC machine tools, quality control of parts.
Metal industry
Welding, resistance welding, metalworking, assembly of metal components, lacquering.
Processes:
Pick-and-place
Fast and precise picking and placing of components, crucial in the automation of assembly lines.
Assembly
Automation of processes for assembling subassemblies, installing components, screwing, or press-fitting.
Dosage
Precise application of adhesives, sealants, lubricants or other substances in strictly defined locations.
Labeling and marking
Automatic application of labels, barcodes, serial numbers or identification marks.
Quality control
Vision inspection of parts for defects, correct assembly, dimensions, or the presence of components.
Testing
Automation of testing processes for functionality, tightness, durability, or electrical parameters.
Palletization and depalletization
Automatic stacking of products on pallets or unpacking them, streamlining logistics processes.
Machine operation
Automatic loading and unloading of machine tools, forming machines and other production equipment.
How do we work with our clients?
We understand that every enterprise has unique needs and an operational structure. Therefore, we offer two flexible collaboration models that allow us to effectively support your industrial robot integration projects, regardless of scale and complexity.
Model 1: Software subcontracting
If your company has its own team of engineers or is an automation systems integrator, we offer a subcontracting model. In this scenario we focus on delivering top-quality control software for robots and PLCs, working closely with your specialists. This allows for optimal use of resources and a focus on the key phases of the project where our dedicated expertise is most needed.
Model 2: General contracting ‘turnkey’
For clients seeking comprehensive support from concept to commissioning, we propose a turnkey implementation model. In this approach we assume full responsibility for the project, from needs analysis and design, through programming and construction of the robotic workstation, up to commissioning, training and post-implementation support. It is an ideal solution for companies wishing to automate key processes without engaging their own engineering resources in detailed implementation work.
From concept to full turnkey launch
We will assume full responsibility for integration of industrial robots at Your plant, delivering a ready and tested solution.
FAQ – Most Frequently Asked Questions
How does a project proceed from inquiry to launch?
Our process begins with a detailed inquiry, followed by a needs analysis and the preparation of an offer. We then move on to the design phase, offline programming, on-site implementation at the client’s premises, testing, and commissioning. The whole process concludes with documentation and staff training.
What does the duration of a robot integration project depend on?
The implementation time depends on the complexity of the task, the number of integrated robots and systems, and the specifics of the technological processes. We always present a detailed work schedule after the concept and scope of the project have been approved.
What information do you need from the client to prepare an offer?
To prepare a preliminary offer we need a description of the process that is to be robotized, the technical specification of the existing infrastructure, and the expected business and technical objectives. The more details, the more accurate the estimate.
In which industries and countries has Amister already carried out projects?
We have carried out projects for clients in the automotive, household appliances, food, pharmaceutical and logistics industries in countries such as Germany, Sweden, Austria, Romania, France, the United Kingdom and Poland.
In which technological processes do you have the most experience integrating robots?
Our key experience includes processes such as pick-and-place, assembly, dispensing, adhesive application, quality control, palletizing and machine operation. We also have competencies in welding and resistance welding.
What does coordination and communication look like during a robot integration project?
Each project is overseen by a dedicated Team Leader, who is your primary point of contact. We provide regular progress reporting and open communication at every stage of the collaboration.
Do you provide on-site support during robot commissioning?
Yes, our specialists are present at the customer’s site during system commissioning, providing professional testing, configuration and optimization of the robotic workstation.
Do you integrate industrial robots with higher-level systems like MES or SCADA?
Yes, we have experience in integrating robotic systems with various supervisory systems, such as MES, SCADA or ERP systems, providing full visibility of production data.
Do you work with equipment and controllers from various manufacturers?
Yes, we are flexible and can integrate industrial robots with a variety of PLCs (Siemens, Beckhoff, Allen-Bradley) as well as process and vision equipment from leading manufacturers.
What programming methods do you use for SCARA robots?
With SCARA robots, such as Epson, we use dedicated programming environments to create precise motion paths, optimize cycle time, and integrate with vision systems, ensuring efficient pick-and-place and assembly operations.
How do you ensure workplace safety during robot integration?
Safety is our priority. We design systems in accordance with applicable safety standards, use appropriate physical and software safeguards, and also provide necessary training for operators.
Why is it worth choosing Amister for the integration of industrial robots?
By choosing Amister, you gain a partner with 15 years of experience, a full-time team of experts, a stable structure, and documented successes. We guarantee professionalism, timeliness, and solutions tailored to your needs.
Contact us – we will respond within 24 hours!
Do you have questions about integration of industrial robots? Fill out the contact form, and our team will contact you within 24 hours – by phone or by email.
During a conversation or correspondence, we will jointly define the scope of the work and services you are interested in. Then we will carry out an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you within a maximum of 5 business days with information about the next steps.
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