Programming of industrial machines
Are you looking for an experienced business partner who will take over programming of industrial machines at your plant? We provide advanced control systems and software for machine manufacturers, automation integrators and modern production facilities. We carry out comprehensive projects in PLC programming, industrial robot programming and production line integration.
What do we offer as part of the industrial machine programming service?
Programming of industrial machines is much more than flawless PLC code or a smooth robot trajectory – it is, above all, about ensuring the stability, safety and maximum efficiency of the equipment. As a technology partner, we focus on building a clear program structure and intuitive diagnostics that allow maintenance teams to eliminate downtime instantly, as well as on precise drive synchronization to squeeze valuable seconds out of cycle time. We ensure maximum protection of machines against human error and mechanical damage. By combining programming expertise with a business-minded approach, we deliver solutions ready for real, harsh production conditions. Our support covers the full design and implementation cycle:
Do you want to commission the programming of industrial machines in your plant?
We deliver solutions that ensure maximum performance.
Why is it worth entrusting us with the programming of industrial machines?
We gained our experience implementing control systems for global industry leaders. Because of that, we do not experiment at your facility. We deliver projects focused on continuous operation, minimizing cycle time, and full operational safety.
Continuity of implementation and elimination of personnel risk
The turnover of specialists in the engineering industry can cause project delays. At Amister, we eliminate this risk through structured team management.
Financial transparency and clear boundary conditions
We ensure that the implementation process is fully predictable — both from a technical and a budgetary perspective.
Documented technical competencies
We work with demanding clients, which requires us to constantly maintain the highest engineering standards.
Join the ranks of satisfied customers
Find out how we program industrial machines for international brands and what we can implement for you.
Experience proven by leading projects
We cooperate with market leaders. Find out how the industrial machines we program optimize cycle time where efficiency is determined by seconds.
Mercedes-Benz Manufacturing Poland – Jawor, Poland
Jaguar Land Rover – Wolverhampton, United Kingdom
Daimler AG (StarAssembly) – Sebeș, Romania
MAN Niepołomice – Poland
Industry leaders have trusted us
Star Assembly SRL
Sebeș, Romania
Audi
Gyor, Hungary
BMW
Steyr, Austria
Stellantis
Mirafiori, Italy
BMW
Dingolfing, Germany
Daimler
Brühl, Germany
NIDEC
Niepołomice, Poland
Skoda
Mlada Boleslav, Czech Republic
Liebherr
Bischofshofen, Austria
Festo
Budapest, Hungary
Daimler
Untertürkheim, Germany
Dana
Amal, Sweden
Scania
Södertälje, Sweden
Volkswagen
Polkowice, Poland
Volkswagen
Salzgitter, Germany
Daimler
Redford, USA
Daimler
Kassel, Germany
Getrag
Cologne, Germany
Getrag
Bordeaux, France
Daimler
Jawor, Poland
Bosch
Charleston, USA
Magna
Tychy, Poland
ZF
Toluca, Mexico
JLR
Wolverhampton, United Kingdom
Technologies that we use when programming industrial machines
We rely on extensive experience working with proven solutions from leading manufacturers, while adapting the hardware architecture and development environments to the specifics of the client’s process and plant standards.
Programming of PLC controllers and network standards
We create stable software and advanced control algorithms that guarantee smooth machine operation, maximum process efficiency and intuitive diagnostics. We base the system architecture on solutions from leading manufacturers such as Siemens, Allen Bradley or GE Fanuc. We build efficient data buses and configure secure industrial networks based on the Profinet, EtherCAT, Modbus TCP/IP and OPC UA standards, which ensures reliable and fast exchange of information between all automation components.
Advanced Motion Control and Drive Systems
We implement precise motion control based on a variety of drive systems such as Sinamics S120, V90, SIMODRIVE, as well as solutions from SEW (Movidrive, Movisuite), Yaskawa, Lenze and Festo. We program complex multi-axis systems, synchronize the operation of grippers and rotary tables (e.g. Weiss), and manage extensive pallet transport and conveyor systems.
Integration of process and assembly technologies
We have extensive experience integrating PLCs with advanced technological equipment on production lines. We implement press-fit and pressing systems with force-displacement parameter monitoring (Kistler, TOX Pressotechnik, Bayer KWP/DLP) and precision tightening technologies (Bosch, Cleco, Desoutter, Weber, EST). We also integrate adhesive and sealant dispensing systems (SCA Atlas Copco, DreiBond, Dobotech) and leak testers (Zeltwagner, JW Froehlich).
Integration with industrial robotics and AGV/AMR systems
We provide full integration of industrial robots (KUKA, Fanuc, ABB, Epson, Universal Robots), SCARA-type stations and cobots with PLC controllers. We implement advanced data exchange interfaces, support robotic palletizing, assembly and parts logistics tasks. In addition, we program and integrate mobile transport robots (AGV/AMR systems), configuring their autonomous navigation and wireless connectivity with the production line’s takt time.
Automated quality control and vision systems
We implement advanced image analytics for automatic verification of parts, their identification and positioning in order to eliminate quality defects. We deploy and configure industrial cameras and sensors from leading manufacturers such as Cognex, Keyence, NeuroCheck, Vision Tools, Omron and Sensopart. We program applications for assembly verification, measurement of parts and automatic product identification using DMC code scanners and RFID systems, e.g. Balluff.
Machine and functional safety
We design and implement certified functional safety systems for machines and production lines, ensuring full compliance of the installation with applicable standards and the highest level of personnel protection. We write safety logic directly in the PLC environment, using protocols such as ProfiSafe. We integrate light curtains, safety switches, scanners and interlocked locks based on components and standards from market leaders (Pilz, SICK, Banner), which allows full diagnostics of emergency conditions directly on operator panels.
Industry 4.0 and connectivity with IT/MES systems
We connect the control layer with higher-level ERP/MES-class systems such as Aveva and with dedicated production management systems including AIS, ZellSystem, Prisma, CIMPOS and IPM. We provide full product traceability and automatic archiving of process data, enabling the construction of smart factories that operate based on information processed in real time.
Modernization and re-commissioning of control systems
We provide full support for the modernization of older control platforms (e.g., migration from Simatic S7-300 systems to the latest controllers) and the adaptation of software to new product types and mechanical changes. We carry out comprehensive machine relocation and re-commissioning services – from verification of electrical connections (I/O check) and manual-mode tests, to cycle time optimization and the restoration of full production performance at the end customer.
Designing electrical documentation in CAD
We develop precise electrical schematics and detailed control cabinet designs using the professional engineering environment EPLAN Electric P8. The professional documentation prepared by us guarantees full clarity, allows optimal placement of components, error-free prefabrication of control systems, and greatly facilitates subsequent maintenance and servicing of machines by maintenance teams.
Which industries and processes does the industrial machine programming service cover?
Our industrial machine programming services and the integration of control systems is applied in a wide spectrum of advanced production operations. We design and optimize control logic to ensure maximum efficiency, repeatability, and full control over every stage of the process.
Industries:
Automotive
Assembly of advanced subassemblies, application of adhesives and sealants, robotic welding and precise quality control of parts.
Production of machines
Creating control systems and software for dedicated workstations, entire production lines and series-production machines designed by OEMs.
household appliances
Automation of assembly lines for oversized components, integration of test stations and final enclosure assembly systems.
Food industry
Automation of packaging, sorting, weighing and palletizing processes while maintaining rigorous hygiene and safety standards.
Logistics and warehousing
Internal transport systems, integration of autonomous AGV/AMR vehicles and automation of high-bay warehouses.
Electronics
Microassembly and component positioning, automated circuit testing, and visual inspection of the correctness of soldered connections.
Pharmacy and cosmetics
Precise dosing of substances, packaging, sealed packaging, and implementation of vision systems for full serialization of products.
Metal industry
Robotic operation of CNC machines, welding and spot welding of structures, precision deburring and application of protective coatings.
Processes:
Assembly, screwing and welding
Logic programming for part-joining operations – from advanced screwing and pressing with control of force-displacement parameters, to automated welding and resistance welding processes.
Pick-and-place
Creating control algorithms for fast manipulators. Synchronization of grippers and linear axes to shorten cycle time.
Dosing and gluing
Integration of control with systems for precise metering, pouring and applying adhesives, lubricants and sealants onto components.
Marking and labeling
Configuration of signals triggering overprinting, automatic application of labels, DMC codes and serial numbers onto moving parts.
Quality control
Connecting the control layer to vision systems to verify the presence of components, measure geometry, and eliminate defects.
Testing and tightness
Operation of measuring stations and leak testers with automatic collection of test data and transfer of results to IT systems.
Palletizing and packing
End-of-line zone management – coordination of signals for layer-forming, wrapping and robotic palletizing systems.
Operation of machines
Automation of loading and unloading processes of CNC machine tools, feeders, hydraulic presses and other technological devices.
Choose a cooperation model tailored to your needs
We offer flexible cooperation models that we tailor to the individual needs and expectations of our clients, providing both support in a selected area and comprehensive “turnkey” solutions.
Support as a subcontractor
For manufacturers of machines and integrators of automation systems who need specialized support in the field of robot and PLC programming. We focus on delivering the highest quality code and configuration, enabling our partners to focus on the mechanical and electrical construction of machines. Our team acts as an extension of the client’s team, guaranteeing timeliness and compliance with the project specification.
Model 2: Implementation of “turnkey” projects
For clients seeking a comprehensive solution encompassing concept and design, programming and integration, as well as commissioning, training and post-implementation support. We take full responsibility for project implementation, delivering optimized, ready-to-use systems.
From concept to full “turnkey” implementation
We will take care of programming industrial machines in your facility, delivering a ready and tested solution.
FAQ – Frequently Asked Questions
What does the implementation of industrial machine programming look like from inquiry to commissioning?
After analyzing the inquiry and technical requirements, a detailed proposal with pricing and a schedule is prepared. Then the team carries out programming work, configuration, and simulations. The final stage is implementation directly at the client’s facility, performance testing, and staff training.
What does the duration of an industrial machine programming project depend on?
The preparation time for launching a project usually ranges from a few weeks to several months. The main factors affecting this timeframe are the scale of the entire undertaking, the number and complexity of the machines, and the nature of the technological processes involved.
What information do you need from the client to prepare an offer?
To prepare a precise offer, a detailed description of the technical assumptions is required. Useful are technical drawings (including the layout of production lines), a description of the algorithm of operation of the machine or process, a specification of the suggested components, a schedule, and a preliminary control concept.
In which industries and countries has Amister already carried out projects?
Projects are carried out in Poland and on foreign markets, including Germany, the United Kingdom, Austria, Romania, Sweden, Italy and France. Experience covers sectors such as automotive, OEM machine manufacturing, the energy sector, heavy industry and household appliances.
What does coordination and communication look like during the programming of industrial machines?
A dedicated Team Leader is responsible for ongoing contact and the flow of information. At the start of the collaboration, preferred communication channels and expectations are established. During the programming work, the client receives regular reports, and key stages are continuously discussed and approved.
Will the programmers be present on site during the startup?
Yes, the nature of implementations requires engineers to be present on-site. The team assists with tests and technological commissioning directly at the production plant, which enables a rapid response and a smooth handover of the machines.
Do you integrate industrial machines with higher-level systems MES, ERP?
Yes, integration of the control system with higher-level MES and ERP systems is a standard stage of most installations. This process allows for two-way data exchange and full traceability of production history in accordance with the client’s guidelines.
Do you provide training for operators?
Yes. In almost every project we undertake we train operators and maintenance staff. All of this takes place in the final phase of system commissioning so that the production team is fully ready to operate the new equipment.
Contact us – we will respond within 24 hours!
Do you have questions regarding programming of industrial machines? Fill out the contact form, and our team will contact you within 24 hours – by phone or email.
During a conversation or correspondence, we will jointly define the scope of the works and services that interest you. Then we will conduct an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you with information about the next steps within a maximum of 5 business days.
Take a step towards modern automation — fill out the form now!
