Intralogistics Lines – COOP Eskilstuna & Liebherr Telfs/Bischofshofen
Comprehensive commissioning of advanced intralogistics systems for leading clients in Sweden and Austria, including conveyors, robotic cells, high-bay racking and packing stations.
Client
COOP Eskilstuna Sweden, Liebherr Austria
Scope of cooperation
PLC programming, commissioning, integration of intralogistics systems
Implementation period
2022-2023
Project languages
English, German
About the project
In 2022–2023, in close cooperation with our partner SSI Schäfer, we carried out three strategic intralogistics projects for end customers: COOP Eskilstuna, the leading food discount chain in Sweden, and Liebherr in Telfs and Bischofshofen in Austria, a well-known manufacturer of heavy construction machinery. The projects aimed to significantly modernize and automate the intralogistics processes in their distribution and production centers. Our activities were preceded by thorough training at the partner’s headquarters, which covered programming standards, the environment, and methods for simulation and design of intralogistics equipment.
Scope of work
Our team of six developers was responsible for comprehensive software development and commissioning work of key components of intralogistics systems. We carried out tasks related to PLC programming and the integration of all line components, ensuring their smooth and efficient operation in accordance with rigorous industry standards.
Key elements of the scope
1) Material transport systems
Commissioning and optimization of groups of roller and belt conveyors, key to efficient product flow.
2) Robotized production targets
Implementation and commissioning of advanced robotic palletizing and depalletizing cells, increasing the efficiency and precision of processes. It was crucial for robotization of production.
3) Storage and handling elements
Integration of high-bay racks, lifts, turntables and visual inspection stations, ensuring optimal use of space and quality verification.
4) Packing stations
Commissioning of film-wrapping stations, so-called ‘wrappers’, finalizing the process of preparing goods for shipment.
Project challenges
Intralogistics projects in the COOP and Liebherr environments were characterized by a high degree of complexity and required precise management. Key challenges included tight deadlines, the need to coordinate work across multiple international construction sites, and integration with clients’ extensive IT systems. The scale of the operations, with hundreds of drives and distributed I/O modules, further increased the level of technical difficulty.
Main challenges
Technologies and solutions used in the project
| PLC control | SIEMENS S7-1500 controllers, TIA Portal environment detailed information about programming of Siemens S7-1500 controllers available on our website |
| Drives | Hundreds of SEW drives |
| Elements of automation | Distributed input/output modules |
| Integration | Client’s IT systems |
Effects and benefits for the client
Most important results
• Successful commissioning of three advanced intralogistics systems, ensuring continuity of operations.
• Significant increase in the efficiency of internal logistics and warehouse throughput for COOP and Liebherr.
• Ensuring seamless integration of new systems with the client’s existing IT infrastructure.
• Optimization of palletizing, depalletizing and packaging processes, which contributed to the reduction of operating costs.
• Improvement of workplace safety and ergonomics through automation.
Added value for the COOP Eskilstuna factory (Sweden), Liebherr (Austria)
Thanks to the implemented solutions, our clients gained modern, efficient, and scalable intralogistics systems. This allowed them to reduce operational costs, increase warehouse throughput, and shorten order fulfillment times. Automated processes also ensured higher precision and reliability, minimizing the risk of human errors and improving supply chain management in the long term.
Why do clients choose us for projects?
Our experience in implementing complex intralogistics projects, supported by thorough training and practical experience working with SSI Schäfer systems, was the key to success. We possess expert knowledge in the field of programming of Siemens S7-1500 controllers and integration of hundreds of drives, which was fundamental in these projects. A six-person team of experienced programmers guarantees flexibility and the ability to respond quickly to challenges, regardless of the scale and location of the project.
Summary
The execution of intralogistics projects for COOP Eskilstuna and Liebherr in Austria is an example of the successful deployment of advanced industrial automation solutions. Our team, thanks to a deep understanding of the industry’s specifics and proficiency in SIEMENS S7-1500 technologies, provided end clients with modern and efficient systems that significantly contributed to the optimization of their logistics processes and increased competitiveness in the market.
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