Daimler Integra PLC programming services
Are you implementing rollouts in production plants or supplying machines for the Mercedes‑Benz Group and need support from experienced engineers? We specialize in developing software for PLCs in strict compliance with the Daimler Integra standard. As a proven partner to automation integrators and machine manufacturers, we guarantee the highest code quality, smooth technological commissioning, and trouble-free passing of technical acceptance tests.
What does Daimler Integra-standard PLC programming include?
We provide complete control software designed according to the Daimler Integra specification. We create stable systems that precisely connect the shop-floor execution automation with the plant’s IT infrastructure, preparing the installation for official final acceptance.
Why entrust us with Daimler Integra PLC programming?
We combine expert knowledge of the Daimler Integra standard with extensive experience gained at industrial facilities. We develop software that perfectly fits the investor’s guidelines while ensuring reliable and convenient operation of the line by maintenance personnel.
Predictable deployment
We operate based on well-organized procedures at every stage of implementation. Thanks to this, we smoothly move through the launch phase and effectively protect the project from delays.
Partnership approach
We ensure that cooperation with our team proceeds smoothly and without problems. We provide transparent communication and substantive support at every stage of the project.
Experienced team
We rely on a permanent, dedicated team of engineers. Implementation from the initial analysis to the handover of the station is carried out by our full-time specialists.
Do you need support with Daimler Integra-standard PLC programming?
Selected technologies we use for Daimler Integra PLC programming
We create PLC software integrated with a full hardware and process ecosystem approved by the Mercedes‑Benz group. From architecture in TIA Portal, through authorized technological equipment and robotics, to secure communication – we guarantee 100% compliance with the investor’s guidelines.
PLC software and engineering environments
Creating control logic in the Siemens TIA Portal environment for controllers from the SIMATIC S7-1500 family. Implementation of the official Daimler Integra function blocks, automatic diagnostics (Siemens ProDiag), and migrations from older structures.
HMI visualization and diagnostics
Design of operator interfaces in the Siemens TIA Portal environment based on standardized Daimler Integra HMI graphic templates. Implementation of uniform handling of operating modes and clear notification of faults.
Industrial robotics
Integration of industrial robots (with particular emphasis on the KUKA, FANUC and ABB brands) with PLCs based on standardized Daimler Integra Robotics interfaces. Implementation of synchronization and data exchange signals, handling of safety zones and transfer of process parameters.
Process equipment and technologies
Integration and parameterization of process equipment – including welding systems (e.g. Tucker, NIMAK), adhesive and sealant application systems (SCA, Dürr), material joining (TOX, Böllhoff), and multi-channel torque controllers (Desoutter, Atlas Copco).
Drives and positioning systems
Configuration and parameterization of frequency converters and servo drives SEW‑Eurodrive and Siemens SINAMICS. Seamless data exchange on the PROFINET network with support for safe positioning.
Vision systems, identification and traceability
Implementation of RFID read/write systems including Balluff and Siemens SIMATIC RF, 2D/DMC code scanners, and vision sensors and systems including Cognex, Keyence and ISRA Vision for the control of geometry and details.
Integrated safety apparatus
Implementation of secure communication in the PROFIsafe protocol with integration of interlocked safety locks (Euchner MGB), laser scanners, light curtains and zonal Safety Integrated functions.
Higher-level interfaces and IT systems
Configuration of communication modules connecting PLC controllers with plant production management and component tracking systems (including, among others, PLUS/PPR, IPM) to ensure full product traceability.
Are you looking for a trusted partner to deliver advanced automation built to automotive standards?
Consult your Daimler Integra project.
Processes and areas that we program in the Daimler Integra standard
We deliver programming of PLC controllers for key production areas in the Mercedes‑Benz Group’s plants. We ensure a smooth cycle takt, rigorous quality gating and full traceability of manufactured components.
Car body construction and welding shop
Creating PLC code for robotic welding and assembly cells and lines responsible for forming and joining the vehicle body structure. We implement the logic for resistance welding, stud welding, structural bonding, and riveting processes while maintaining rigorous geometric tolerances.
Main assembly
Designing control logic for automatic and semi-automatic assembly stations. We implement multi-spindle tightening sequences, component press-fitting and clinching systems, and manual workstations with on-screen Pick-to-Light operator guidance and Poka-Yoke interlocks.
Paint shop and application of masses
Implementation of PLC algorithms on robotic stations for the application of sealing, sound-damping and adhesive compounds. We provide continuous control of pressure, flow and the geometry of the applied bead in the demanding environmental conditions of the paint shop.
E-mobility and battery area
Preparation of controller software for assembly lines of battery packs and electric drives. We carry out processes for the automatic application of thermally conductive pastes, precise module positioning systems, as well as automated leak tests and electrical measurements.
Technological transport and intralogistics
PLC programming for transport lines – roller and chain conveyors, process lifts and rotary tables. We provide smooth synchronization of part flow, optimal management of buffer zones and safe integration with autonomous guided vehicles (AGV/AMR) using the PROFIsafe protocol.
Quality control, vision and IT integration
Integrating the operation of automatic visual inspection systems, RFID media reading, and 2D/DMC code reading. We guarantee reliable transmission of complete process data packages to plant supervisory systems.
How do we work with our clients?
We tailor the form of cooperation to the specifics of the project and the needs of your company. We offer two transparent models of task allocation.
Model 1: Support as a subcontractor
We complement the competencies of your engineering team. We take over an assigned portion of programming work and assist during machine commissioning on-site. It’s the ideal solution for companies that need proven engineers to ensure deployment deadlines.
Model 2: Turnkey implementation
An option for companies that prefer to transfer full responsibility for the software to a single partner. We are responsible for the entire cycle – from specification analysis, through code preparation and device integration, to commissioning at the investor’s site, cycle time optimization and support during production start-up.
Industry leaders have trusted us
Star Assembly LLC
Sebeș, Romania
Audi
Gyor, Hungary
BMW
Steyr, Austria
Stellantis
Mirafiori, Italy
BMW
Dingolfing, Germany
Daimler
Brühl, Germany
NIDEC
Niepołomice, Poland
Skoda
Mlada Boleslav, Czech Republic
Liebherr
Bischofshofen, Austria
Festo
Budapest, Hungary
Daimler
Untertürkheim, Germany
Dana
Amal, Sweden
Scania
Södertälje, Sweden
Volkswagen
Polkowice, Poland
Volkswagen
Salzgitter, Germany
Daimler
Redford, USA
Daimler
Kassel, Germany
Getrag
Cologne, Germany
Getrag
Bordeaux, France
Daimler
Jawor, Poland
Bosch
Charleston, USA
Magna
Tychy, Poland
ZF
Toluca, Mexico
JLR
Wolverhampton, Great Britain
Examples of projects carried out in the Daimler Integra standard
Production line of the electric motor eATS2.0 – Daimler A.G.
Ask about engineering support for projects according to the Daimler Integra standard.
FAQ – Frequently Asked Questions
For which factory departments are you preparing software in the Daimler Integra standard?
We develop code for PLCs for all key sections of Mercedes‑Benz plants — from body assembly and welding shops, through final assembly, the paint shop and battery pack assembly lines, all the way to intralogistics systems and quality control stations. We deploy solutions both on fully robotized lines and at semi-automatic workstations.
How does the implementation of a project proceed step by step according to the Daimler Integra standard?
We begin work with an audit of the specifications and verification of the investor’s technical requirements. The dedicated lead engineer establishes a detailed schedule and scope of tasks. Next, our team prepares the PLC code and HMI templates. On-site work is carried out based on checklists – from I/O testing and validation of safety circuits, through technological commissioning and cycle time optimization, to direct participation in technical acceptance inspections.
What factors influence the pricing of PLC programming in the Daimler Integra standard?
The implementation cost depends on the number of stations, the complexity of the process, the scope of integration of actuators, and the chosen cooperation model. We prepare a precise cost estimate based on the technical specification and the functional documentation.
Does the implementation team participate in the physical start-up and final acceptance inspections at the investor’s site?
Yes, on-site presence during commissioning is a standard element of our service. Our engineers personally conduct signal tests, parameterize PROFIsafe communication, optimize the smoothness of the machine’s movements, and assist with the official handover of the line for operation to the corporation’s technical services.
Do you train maintenance personnel on how to operate the implemented system?
Yes, as part of the implementation we conduct training for engineers and maintenance personnel. We present the navigation structure on HMI panels and diagnostic mechanisms, allowing plant technicians to efficiently read messages and respond to potential downtime.
Do we receive full access to the PLC code after the project is completed?
Yes, after successful completion of technical acceptance tests we hand over a complete, open Siemens TIA Portal project without locks or passwords. The code is written in a clear manner and in accordance with the Daimler Integra structural guidelines, which allows maintenance personnel full freedom regarding subsequent operation, servicing, or reconfiguration of the line.
Do you work with both the Integra 5 standard and the newer Integra 6, and do you carry out migrations?
Yes, we program controllers based on the latest Integra 6 guidelines as well as the earlier Integra 5 version. We also carry out modernizations and retrofits of existing lines, as well as migrations of projects from older control platforms such as S7-300/400 to the TIA Portal environment for the S7-1500 family.
Do you carry out virtual commissioning — Virtual Commissioning — before going to the site?
Yes, we use simulation tools (including SIMIT, PLCSIM Advanced), which allows us to test PLC logic, signal sequences and safety circuits even before the machines are installed on the shop floor. This significantly shortens commissioning time on site and eliminates the risk of hardware-related obstacles during start-up.
Do you assist in verifying equipment against the list of components approved by Daimler Integra?
Yes, we audit the process instrumentation schedule and the I/O list for absolute compliance with the official list of components approved for the given plant. We point out any potential hardware discrepancies already at the concept preparation stage, which protects your project from purchasing equipment that could be challenged during final acceptance inspections.
Do you also carry out projects according to the Daimler Powertrain standard?
Yes. In addition to the Daimler Integra standard we have experience in projects in the field of powertrain assemblies. More information about this service can be found on the page Daimler Powertrain PLC Programming.
Contact us – we will respond within 24 hours!
Do you have questions regarding PLC programming in the Daimler Integra standard? Fill out the contact form, and our team will contact you within 24 hours — by phone or by email.
During the conversation or correspondence, we will jointly determine the scope of the work and services that interest you. Then we will conduct an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you within a maximum of 5 business days with information about the next steps.
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