BMW TMO PLC programming services
Are you carrying out a contract for the automotive industry and need a reliable partner? We specialize in advanced controller programming based on the rigorous BMW TMO standard. As an experienced partner of global brands, we provide integrators and machine manufacturers with engineering support at every stage, guaranteeing clean code and a smooth passage through stringent technical acceptance procedures.
What does BMW TMO-standard PLC programming include?
We execute projects in full alignment with BMW’s technological specifications – covering unified control logic, structured functional blocks, media controls, and standardized diagnostics. We deliver complete system integration, seamlessly linking equipment horizontally (PLCs to robots and line devices) and vertically (PLC-to-IT systems). Our scope includes PLC programming according to the BMW TMO standard, control code development, network configuration, I/O mapping, safety integration, and standard HMI visualization. The process concludes with comprehensive commissioning, functional testing, and on-site support for final acceptance audits.
Why entrust us with BMW TMO PLC programming?
We combine a rigorous understanding of automotive standards and guidelines with practical experience from production halls. Not only do we create code compliant with the BMW TMO structure, but we also thoroughly understand the realities of working on-site.
Predictable deployment
A precise action plan is the key to a smooth launch. We eliminate the risk of delays and unexpected downtime by basing the entire process on proven deployment procedures:
Partnership approach
Implementing software that complies with a rigorous standard requires great discipline at every stage. To guarantee a high level of security, code readability, and easy maintenance in the future, we base our collaboration on three pillars.
Experienced team
We eliminate the risk associated with handing over tasks to unverified external companies. The project is carried out by our in-house specialists, which results in full commitment, quality control and clear responsibility for implementation.
Do you need support with BMW TMO-standard PLC programming?
Selected technologies we use for BMW TMO PLC programming
The BMW TMO standard precisely defines the hardware and software architecture. We carry out projects based on approved environments, libraries, and components, ensuring full compliance with the group’s guidelines.
PLC controllers
Programming in the TIA Portal environments for Siemens S7-1500 devices and Studio 5000 for Allen-Bradley systems from the Rockwell Automation family, combined with the migration of older controllers.
HMI visualization and automation
Creating interfaces using the system tool SiVArc for automated generation of screens based on standard BMW TMO libraries.
Industrial robotics
Integration of robot controllers KUKA, FANUC, ABB with the implementation of TMO communication interfaces and safety packages SafeOperation, DCS, SafeMove.
Process systems and equipment
Integration of advanced processing equipment approved by BMW. Operation of, among others, tightening controllers (Atlas Copco, Bosch Rexroth), adhesive dispensing and dosing systems (SCA, Nordson), servo presses (Kistler, TOX), and filling and marking stations.
Drive and transport systems:
Configuration of inverters and drive systems for production lines, based on standard SEW-Eurodrive solutions MoviDrive and MoviGear, as well as Siemens SINAMICS.
Identification and vision systems
Integration of RFID reader systems (Balluff, Siemens SIMATIC RF) and cameras and vision systems (Cognex, Keyence).
Safety and locking equipment
Implementation of PROFIsafe and CIP Safety with support for service locks (e.g. Euchner MGB), light curtains and area scanners.
Parent interfaces
Configuration of communication blocks for data exchange with the plant production management system (IPS-T) and SCADA systems (Copa-Data Zenon).
Are you looking for a trusted partner to deliver advanced automation built to automotive standards?
Consult your BMW TMO project.
Technological processes that we program to the BMW TMO standard
We implement software for complex technological processes on automatic and semi-automatic assembly lines. We ensure a precise sequence of movements, reliable quality gating, and full tracking of the parameters of each component.
Automatic and manual tightening
Programming tightening sequences with full control of torque and angle, automatic selection of the screwdriver program, operator guidance, and recording of OK/NOK results.
Gluing and dosing of sealants
Logic for applying adhesives and sealing compounds with control of path geometry, pressure, the amount of dispensed material, and verification of head readiness.
Ironing and pushing in
Control of servo presses and systems for the precise assembly of bearings or bushings with continuous monitoring and recording of the force-displacement curve.
Filling and marking
Filling vehicle systems with operating fluids and automatic laser and dot-peen marking (2D codes / VIN numbers) with readability verification.
Semi-automatic workstations and operator guidance
Creating logic for manual stations with on-screen step-by-step operator guidance, part pick control (Pick-to-Light), Poka-Yoke systems, and verification of the presence and correct orientation of components.
Transport systems and assembly sequences
Control of pallet lines, roller conveyors, AGV/AMR vehicles and skillets. Programming critical synchronization and joining stations for large assemblies.
Product tracking and identification of carriers
Implementation of the logic for reading and writing data on RFID carriers, automatic selection of the recipe and processing program based on the part variant, and building a complete assembly history.
Quality control and visual inspection
Programming leak tests, automatic verification of geometry and assembly completeness using vision systems and profile sensors, eliminating the risk of passing a defective part.
Quality gating and higher-level integration
Implementation of hardware and software transport interlocks in the event of an NOK result, exchange of process authorization signals and transmission of complete process data packets to the plant supervisory system.
Final inspection stations
Programming the logic of measurement stations, electrical testing, communication diagnostics, and the final inspection station before transferring the subassembly to the next area of the factory.
How do we work with our clients?
Every modernization project has its own specifics — from the need for additional on-site software support to the comprehensive execution of a new hardware architecture. We tailor the cooperation model directly to your team’s resources and the stage of the work, offering two transparent responsibility options:
Model 1: Support as a subcontractor
We operate as a direct extension of your engineering team. We take over the preparation of PLC code and assist during machine commissioning on site. It is the ideal solution for system integrators and machine manufacturers who need experienced programmers to secure the project schedule without risk.
Comprehensive turnkey implementation
We offer a turnkey implementation model to companies that want to entrust the entire scope of automation software to a single partner. We are responsible for the full implementation cycle — from preparing the code structure and visualization, through integrating robots and process equipment, to signal testing, cycle time optimization, and on-site assistance.
Industry leaders trusted us
Star Assembly LLC
Sebeș, Romania
Audi
Gyor, Hungary
BMW
Steyr, Austria
Stellantis
Mirafiori, Italy
BMW
Dingolfing, Germany
Daimler
Brühl, Germany
NIDEC
Niepołomice, Poland
Skoda
Mlada Boleslav, Czech Republic
Liebherr
Bischofshofen, Austria
Festo
Budapest, Hungary
Daimler
Untertürkheim, Germany
Dana
Amal, Sweden
Scania
Södertälje, Sweden
Volkswagen
Polkowice, Poland
Volkswagen
Salzgitter, Germany
Daimler
Redford, USA
Daimler
Kassel, Germany
Getrag
Cologne, Germany
Getrag
Bordeaux, France
Daimler
Jawor, Poland
Bosch
Charleston, USA
Magna
Tychy, Poland
ZF
Toluca, Mexico
JLR
Wolverhampton, Great Britain
Examples of projects that we have carried out for BMW
HEAT2 Electric Motor Assembly Line (BMW) Dingolfing
Ask about engineering support for BMW projects.
FAQ – Frequently Asked Questions
Which production zones do you program to the BMW TMO standard?
We support both automated robot cells and manual or semi-automatic stations. We program logic for screwing, gluing, press-fitting and quality control processes, ensuring full quality gating and secure data transfer between machines.
How does a project proceed from inquiry to launch?
After analyzing your specification, our dedicated technical lead establishes the details, schedule and allocation of responsibilities with you. Once the offer is accepted, our engineers write PLC/HMI code in accordance with the TMO structure. We provide regular progress reports, and finally those same specialists travel to the site to carry out commissioning, optimize cycle time and assist with final acceptance.
What does the cost of BMW TMO-standard PLC programming depend on, and what does the pricing look like?
The cost depends on the number of stations, the complexity of the logic, and the scope of integration with higher-level systems. We prepare a precise quote based on the functional documentation and the list of stations and their equipment.
Do you provide on-site support during commissioning and acceptance?
Yes, the specifics of the automotive industry absolutely require it. Our engineers work on-site during tests and official acceptance inspections, ensuring a smooth handover of the machine.
Do you provide training in software operation for operators and engineers?
Yes, we conduct training for operators and maintenance personnel. We teach efficient diagnostics on HMI panels and station operation, enabling the team to start work independently and seamlessly after implementation.
Do we have full rights to edit the software after final acceptance?
Yes, we provide the complete, open-source code together with documentation. However, please note the issue of deployment security: independent modifications to the program during the warranty period require prior agreement so as not to void the warranty for the relevant area of the machine’s operation.
Contact us – we’ll respond within 24 hours!
Do you have questions regarding PLC programming in the BMW TMO standard? Fill in the contact form, and our team will contact you within 24 hours – by phone or by email.
During our conversation or correspondence we will jointly determine the scope of the work and services that interest you. Then we will conduct an internal analysis of your inquiry to prepare the best possible solution.
We will get back to you with information about the next steps within a maximum of 5 business days.
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